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Balancing Set: Portable Balancer & Vibration Analyzer Balanset-1A
The Balanset-1A is an advanced portable balancer and vibration analyzer specifically designed for dynamic balancing across a wide variety of industrial applications. With its dual-channel configuration, this device excels in balancing rotors such as crushers, fans, mulchers, augers, shafts, centrifuges, and turbines, making it an indispensable tool in numerous sectors. The versatility and efficiency of the Balanset-1A enhance its appeal for professionals specializing in machinery upkeep and optimization.
Key Features of the Balanset-1A
This balancing set incorporates intricate features that facilitate precision in balancing and vibration analysis. The Balanset-1A showcases the following capabilities:
Vibrometer Mode: This mode enables the user to gauge the vibration levels of a rotor effectively.
Tachometer Functionality: It accurately measures rotational speeds in Revolutions Per Minute (RPM), which is crucial for assessing rotor performance.
Phase Measurement: By determining the phase angle of the vibration signal, the device allows for comprehensive analysis.
FFT Spectrum Analysis: This function provides a detailed frequency spectrum analysis of vibration signals, supporting users in diagnosing issues with the rotating machinery.
Overall Vibration Monitoring: The Balanset-1A continuously tracks vibration levels, alerting users to any deviations that might indicate maintenance needs.
Balancing Modes
Two balancing modes offer flexibility in addressing specific rotor requirements:
Single Plane Balancing: This approach focuses on reducing vibrations by balancing in a single plane.
Two Plane Balancing: Achieving dynamic balance, this method considers imbalances in both planes, thereby enhancing operational stability.
Visualization and Reporting Tools
The Balanset-1A simplifies the balancing process with user-friendly graphical representations. Key tools include:
Polar Graph: This visual tool assists in identifying where weights should be placed based on the imbalance detected.
Measurement Log: This feature allows the recording and saving of measurement data for further analysis.
Reports Generation: The device can generate detailed reports on balancing outcomes, enabling better decision-making and maintenance planning.
Charts: Various charts such as overall vibration charts, harmonic charts, and spectrum charts provide insights into the performance and health of the machinery.
Additional Functionalities
Beyond its balancing capabilities, the Balanset-1A includes functionalities that cater to various operational needs:
Archive Functions: Past balancing sessions can be stored and retrieved, facilitating consistent performance evaluations across time.
Re-balancing Capability: Users can repeat the balancing process with data from previous sessions, enhancing efficiency.
Serial Production Balancing: The device is adept for rotor balancing in serial production environments, making it highly adaptable.
Technical Specifications
The Balanset-1A does not compromise on technical specifications. Here are some notable attributes of this balancing set:
It includes two vibration sensors (vibro accelerometers) with an optional increased cable length for enhanced flexibility.
An optical sensor (laser tachometer) ranged from 50 to 500mm is integrated, ensuring precise rotational speed measurements.
The device supports both imperial and metric units, addressing global compatibility needs.
It can measure a range of rotational speeds from 250 to 90,000 RPM.
The device operates on a power supply of 140-220VAC and weighs approximately 4 KG, making it portable.
Conclusion
In summary, the Balanset-1A serves as a powerful portable balancing set that meets the demanding needs of rotor balancing across multiple industries. Its advanced features, including dual-channel vibration analysis, multiple balancing modes, and comprehensive reporting tools, make it an essential asset for professionals dedicated to enhancing machinery efficiency and reliability. By employing the Balanset-1A, users can achieve accurate dynamic balancing, prolong the life of their equipment, and ultimately ensure smoother operational flows.
Investing in the Balanset-1A ensures machine performance is maximized, downtime is minimized, and cost-effectiveness is achieved through proficient maintenance practices. This singular device encapsulates state-of-the-art technology tailored for modern industrial requirements, establishing itself as an irreplaceable component of any comprehensive maintenance toolkit focused on balancing.
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